Ask Joe Mechanic - Flex Fuel Vehicles (Part 2)

The E85 blend is used in gasoline engines modified to accept such higher concentrations of ethanol, and the fuel injection is regulated through a dedicated sensor, which automatically detects the amount of ethanol in the fuel, allowing to adjust both fuel injection and spark timing accordingly to the actual blend available in the vehicle's tank. Because ethanol contains close to 34% less energy per unit volume than gasoline, E85 FFVs have a lower mileage per gallon than gasoline. Based on EPA tests for all 2006 E85 models, the average fuel economy for E85 vehicles was 25.56% lower than unleaded gasoline.

             The American E85 flex-fuel vehicle was developed to run on any mixture of unleaded gasoline and ethanol, anywhere from 0% to 85% ethanol by volume. Both fuels are mixed in the same tank, and E85 is sold already blended. In order to reduce ethanol evaporative emissions and to avoid problems starting the engine during cold weather, the maximum blend of ethanol was set to 85%. There is also a seasonal reduction of the ethanol content to E70 (called winter E85 blend) in very cold regions, where temperatures fall below 0 °C (32 °F) during the winter. In Wyoming for example, E70 is sold as E85 from October to May.

             E85 flex-fuel vehicles are becoming increasingly common in the Midwest, where corn is a major crop and is the primary feedstock for ethanol fuel production. Regional retail E85 prices vary widely across the US, with more favorable prices in the Midwest region, where most corn is grown and ethanol produced. Depending of the vehicle capabilities, the break-even price of E85 has to be between 25 and 30% lower than gasoline.

            As ethanol FFVs became commercially available during the late 1990s, the common use of the term "flexible-fuel vehicle" became synonymous with ethanol FFVs. In the United States flex-fuel vehicles are also known as "E85 vehicles". In Brazil, the FFVs are popularly known as "total flex" or simply "flex" cars. In Europe, FFVs are also known as "flexifuel" vehicles. Automakers, particularly in Brazil and the European market, use badging in their FFV models with the some variant of the word "flex", such as Volvo Flexifuel, or Volkswagen Total Flex, or Chevrolet FlexPower or Renault Hi-Flex, and Ford sells its Focus model in Europe as Flexifuel and as Flex in Brazil. In the US, only since 2008 FFV models feature a yellow gas cap with the label "E85/Gasoline" written on the top of the cap to differentiate E85s from gasoline only models.

             Flexible-fuel vehicles (FFVs) are based on dual-fuel systems that supply both fuels into the combustion chamber at the same time in various calibrated proportions. The most common fuels used by FFVs today are unleaded gasoline and ethanol fuel. Ethanol FFVs can run on pure gasoline, pure ethanol (E100) or any combination of both. Methanol has also been blended with gasoline in flex-fuel vehicles known as M85 FFVs, but their use has been limited mainly to demonstration projects and small government fleets, particularly in California.

             The term flexible-fuel vehicle is sometimes used to include other alternative fuel vehicles that can run with compressed natural gas (CNG), liquefied petroleum gas (LPG; also known as autogas), or hydrogen. However, all these vehicles actually are bi-fuel and not flexible-fuel vehicles, because they have engines that store the other fuel in a separate tank, and the engine runs on one fuel at a time. Bi-fuel vehicles have the capability to switch back and forth from gasoline to the other fuel, manually or automatically. The most common available fuel in the market for bi-fuel cars is natural gas (CNG), and by 2008 there were 9,6 million natural gas vehicles, led by Pakistan (2.0 million), Argentina (1.7 million), and Brazil (1.6 million). Natural gas vehicles are a popular choice as taxicabs in the main cities of Argentina and Brazil. Normally, standard gasoline vehicles are retrofitted in specialized shops, which involve installing the gas cylinder in the trunk and the CNG injection system and electronics.

            Multifuel vehicles are capable of operating with more than two fuels. In 2004 GM do Brasil introduced the Chevrolet Astra 2.0 with a "MultiPower" engine built on flex fuel technology developed by Bosch of Brazil, and capable of using CNG, ethanol and gasoline (E20-E25 blend) as fuel. This automobile was aimed at the taxicab market and the switch among fuels is done manually. In 2006 Fiat introduced the Fiat Siena Tetra fuel, a four-fuel car developed under Magneti Marelli of Fiat Brazil. This automobile can run as a flex-fuel on 100% ethanol (E100); or on E-20 to E25, Brazil's normal ethanol gasoline blend; on pure gasoline (though no longer available in Brazil since 1993, it is still used in neighboring countries); or just on natural gas. The Siena Tetrafuel was engineered to switch from any gasoline-ethanol blend to CNG automatically, depending on the power required by road conditions. Another existing option is to retrofit an ethanol flexible-fuel vehicle to add a natural gas tank and the corresponding injection system. This option is popular among taxicab owners in São Paulo and Rio de Janeiro, Brazil, allowing users to choose among three fuels (E25, E100 and CNG) according to current market prices at the pump. Vehicles with this adaptation are known in Brazil as "tri-fuel" cars.

            Flex-fuel hybrid electric and flex-fuel plug-in hybrid are two types of hybrid vehicles built with a combustion engine capable of running on gasoline, E-85, or E-100 to help drive the wheels in conjunction with the electric engine or to recharge the battery pack that powers the electric engine. In 2007 Ford produced 20 demonstration Escape Hybrid E85s for real-world testing in fleets in the U.S. Also as a demonstration project, Ford delivered in 2008 the first flexible-fuel plug-in hybrid SUV to the U.S. Department of Energy (DOE), a Ford Escape Plug-in Hybrid, which runs on gasoline or E85. GM announced that the Chevrolet Volt plug-in hybrid, launched in the U.S. in late 2010, would be the first commercially available flex-fuel plug-in capable of adapting the propulsion to several world markets such as the U.S., Brazil or Sweden, as the combustion engine can be adapted to run on E85, E100 or diesel respectively. The Volt was initially expected to be flex-fuel-capable in 2013.^] Lotus Engineering unveiled the Lotus CityCar at the 2010 Paris Motor Show. The CityCar is a plug-in hybrid concept car designed for flex-fuel operation on ethanol, or methanol as well as regular gasoline.

            A 2005 survey found that 68 percent of American flex-fuel car owners were not aware they owned an E85 flex. This was because the exteriors of flex and non-flex vehicles look exactly the same; there is no sale price difference between them; the lack of consumers' awareness about E85s; and also the initial decision of American automakers of not putting any kind of exterior labeling, so buyers could be aware they are purchasing an E85 vehicle. Since 2008, all new FFV models in the US feature a bright yellow gas cap to remind drivers of the E85 capabilities and proper flex-fuel badging.

            Some critics have argued that American automakers have been producing E85 flex models motivated by a loophole in the Corporate Average Fuel Economy (CAFE) requirements, that allows for a fuel economy credit for every flex-fuel vehicle sold, whether or not in practice these vehicles are fueled with E85. This loophole might allow the car industry to meet the CAFE targets in fuel economy just by spending between US$100 and US$200 that it cost to turn a conventional vehicle into a flex-fuel, without investing in new technology to improve fuel economy, and saving them the potential fines for not achieving that standard in a given model year. The CAFE standards proposed in 2011 for the period 2017-2025 will allow flexible-fuel vehicles to receive extra credit but only when the carmakers present data proving how much E85 such vehicles have actually consumed.

            A major restriction hampering sales of E85 flex vehicles, or fueling with E85, is the limited infrastructure available to sell E85 to the public. As of May 2011, there were only 2,749 gasoline fueling stations selling E85 to the public in the entire US, with a great concentration of E85 stations in the Corn Belt states. The main constraint for a more rapid expansion of E85 availability is that it requires dedicated storage tanks at filling stations, at an estimated cost of US$60,000 for each dedicated ethanol tank. The Obama Administration set the goal of installing 10,000 blender pumps nationwide until 2015, and to support this target the US Department of Agriculture (USDA) issued a rule in May 2011 to include flexible fuel pumps in the Rural Energy for America Program (REAP). This ruling will provide financial assistance to fuel station owners to install E85 and blender pumps.

            General Motors announced that the new Chevrolet Volt plug-in hybrid, launched in the United States market in December 2010, will be flex-fuel-capable in 2013. General Motors do Brasil announced that it will import from five to ten Volts to Brazil during the first semester of 2011 as part of a demonstration and also to lobby the federal government to enact financial incentives for green cars. If successful, GM would adapt the Volt to operate on ethanol fuel, as most new cars sold in Brazil are flex-fuel.

             In 2008, Chrysler, General Motors, and Ford pledged to manufacture 50 percent of their entire vehicle line as flexible fuel in model year 2012, if enough fueling infrastructure develops. The Open Fuel Standard Act (OFS), introduced to Congress in May 2011, is intended to promote a massive adoption of flex-fuel vehicles capable of running on ethanol or methanol. The bill requires that 50 percent of automobiles made in 2014, 80 percent in 2016, and 95 percent in 2017, would be manufactured and warranted to operate on non-petroleum-based fuels, which includes existing technologies such as flex-fuel, natural gas, hydrogen, biodiesel, plug-in electric and fuel cell.

             

Comparison of key characteristics among the leading ethanol flexible-fuel vehicle markets
Characteristic	Brazil	Sweden	U.S.	Units/comments
Type of flexible-fuel vehicle (fuel used)[12][15]	E20 to E100	E85	E85	Brazil's mandatory blend is E20-E25. Winter E85 is actually E70 in the US and E75 in Sweden.
Main feedstock used for ethanol consumption[12][105]	Sugar cane	80% imported	Maize	In 2007, most Swedish ethanol was imported, with a high share from Brazil.[105][109]
Total flex-fuel vehicles produced/sold[2][3][4][6]	23.0 million	229,400	10 million(1)	Brazil as of October 2013, Sweden sales as of September 2013 and .U.S. fleet on the road as of December 2011. The Brazilian fleet includes 3.0 million flex fuel motorcycles.[3] USDOE estimates that in 2009 only 504,297 flex-fuel vehicles were regularly fueled with E85 in the US.[141]
Share of flex-fuel vehicles as % of total registered	22.0%	4.7%	4.0%	Brazil's fleet is 64.8 mi (2010),[183] Sweden fleet is 4.8 mi (2008),[184] and US fleet is 248.5 mi (2009).[141]
Ethanol fueling stations in the country[114][185][186]	35,017	1,723	2,757	Brazil for December 2007, the US and Sweden as of August 2011.
Ethanol filling stations as % of total[95][105][110][141][186]	100%	30%	1.7%	As % of total fueling gas stations in the country.
Ethanol fueling stations per million inhabitants	184.2	130.4	6.5	See List of countries by population. Brazil and US as of 2008-09-12, and Sweden as of 2008-06-30.
Retail price of E85 or E100 (local currency/unit)	R$ 1.259/L	SEK 8.79/L	US$ 2.60/gal	Selected regions:(2)São Paulo, June 2008,[187] Sweden, January 2008,[124] and Minnesota, August 2008.[188]
Retail price of gasoline or E25. (local currency/unit)	R$ 2.385/L	SEK 11.99/L	US$ 3.70/gal	Prices in São Paulo (E25), June 2008,[187] Sweden, January 2008,[124] and Minnesota, August 2008.[188]
Price economy ethanol/gasoline price as %	47.2%(2)(3)	26.7%(3)	29.7%(2)(3)	São Paulo, June 2008, Sweden January 2008, and Minnesota, August 2008.
Notes: (1)The effective number of E85 flex vehicles in US roads actually using ethanol fuel is lower than shown, as a survey have shown than 68% of E85 owners are not aware they own a flex-fuel vehicle.[12] A 2007 national survey found that only 5% of drivers actually use biofuels.[189] (2) Regional prices vary widely in Brazil and the US. The states chosen reflect some of the lowest retail prices for ethanol, as both São Paulo and Minnesota are main growers of feedstock and producers of ethanol, hence, the comparison presented is one of the most favorable for ethanol/gasoline price ratios. For example, US average spread was 16.9% in August 2008, and it varied from 35% in Indiana to 3% in Utah.[188] See more US price comparisons for most states at e85prices.com, and annual fuel costs for 2008 FFV US models at www.fueleconomy.gov. (3) Brazilian gasoline is heavily taxed (~54%),[190] US ethanol production was subsidized (a US$ 0.51/gal federal tax credit) until December 2011,[95] and Swedish E85 is exempt of CO2 and energy taxes until 2009 (~30% price reduction).[109][124]

Certain information for this article was sourced from Wikipedia.org

Ask Joe Mechanic - Flex Fuel Vehicles (Part 1)

A flexible-fuel vehicle (FFV) or dual-fuel vehicle (colloquially called a flex-fuel vehicle) is an alternative fuel vehicle with an internal combustion engine designed to run on more than one fuel, usually gasoline blended with either ethanol or methanol fuel, and both fuels are stored in the same common tank. Modern flex-fuel engines are capable of burning any proportion of the resulting blend in the combustion chamber as fuel injection and spark timing are adjusted automatically according to the actual blend detected by a fuel composition sensor. Flex-fuel vehicles are distinguished from bi-fuel vehicles, where two fuels are stored in separate tanks and the engine runs on one fuel at a time, for example, compressed natural gas (CNG), liquefied petroleum gas (LPG), or hydrogen.

           

The most common commercially available FFV in the world market is the ethanol flexible-fuel vehicle, with about 39 million automobiles, motorcycles and light duty trucks manufactured and sold worldwide through October 2013, and concentrated in four markets, Brazil (23.0 million), the United States (15 million), Canada (more than 600,000), and Europe, led by Sweden (229,400).  The Brazilian flex fuel fleet includes over 3 million flexible-fuel motorcycles produced since 2009 through October 2013. In addition to flex-fuel vehicles running with ethanol, in Europe and the US, mainly in California, there have been successful test programs with methanol flex-fuel vehicles, known as M85 flex-fuel vehicles. There have been also successful tests using P-series fuels with E85 flex fuel vehicles, but as of June 2008, this fuel is not yet available to the general public. These successful tests with P-series fuels were conducted on Ford Taurus and Dodge Caravan flexible-fuel vehicles.

             Though technology exists to allow ethanol FFVs to run on any mixture of gasoline and ethanol, from pure gasoline up to 100% ethanol (E100), North American and European flex-fuel vehicles are optimized to run on a maximum blend of 15% gasoline with 85% anhydrous ethanol (called E85 fuel). This limit in the ethanol content is set to reduce ethanol emissions at low temperatures and to avoid cold starting problems during cold weather, at temperatures lower than 11 °C (52 °F). The alcohol content is reduced during the winter in regions where temperatures fall below 0 °C (32 °F)^] to a winter blend of E70 in the U.S. or to E75 in Sweden from November until March. Brazilian flex fuel vehicles are optimized to run on any mix of E20-E25 gasoline and up to 100% hydrous ethanol fuel (E100). The Brazilian flex vehicles are built-in with a small gasoline reservoir for cold starting the engine when temperatures drop below 15 °C (59 °F). An improved flex motor generation was launched in 2009, which eliminated the need for the secondary gas tank

            Most people think that flex fuel vehicles are a fairly new technology, as in the last ten years. Actually, the first commercial flexible fuel vehicle was the Ford Model T, produced from 1908 through 1927. It was fitted with a carburetor with adjustable jetting, allowing use of gasoline or ethanol, or a combination of both. Other car manufactures also provided engines for ethanol fuel use. Henry Ford continued to advocate for ethanol as fuel even during the prohibition. However, cheaper oil caused gasoline to prevail, until the 1973 oil crisis resulted in gasoline shortages and awareness on the dangers of oil dependence. This crisis opened a new opportunity for ethanol and other alternative fuels, such as methanol, gaseous fuels such as CNG and LPG, and also hydrogen. Ethanol, methanol and natural gas CNG were the three alternative fuels that received more attention for research and development, and government support.

            Since 1975, and as a response to the shock caused by the first oil crisis, the Brazilian government implemented the National Alcohol Program -Pró-Álcool- (Portuguese: Programa Nacional do Álcool), a nationwide program financed by the government to phase out automotive fuels derived from fossil fuels in favor of ethanol made from sugar cane. It began with a low blend of anhydrous alcohol with regular gasoline in 1976, and since July 2007 the mandatory blend is 25% of alcohol or gasohol E25. In 1979, and as a response to the second oil crisis, the first vehicle capable of running with pure hydrous ethanol (E100) was launched to the market, the Fiat 147, after testing with several prototypes developed by Fiat, Volkswagen, GM and Ford The Brazilian government provided three important initial drivers for the ethanol industry: guaranteed purchases by the state-owned oil company Petrobras, low-interest loans for agro-industrial ethanol firms, and fixed gasoline and ethanol prices. After reaching more than 4 million cars and light trucks running on pure ethanol by the late 1980s, the use of E100-only vehicles sharply declined after increases in sugar prices produced shortages of ethanol fuel.

            After extensive research that began in the 90s, a second push took place in March 2003, when the Brazilian subsidiary of Volkswagen launched to the market the first full flexible-fuel car, the Gol 1.6 Total Flex. Several months later was followed by other Brazilian automakers, and by 2010 General Motors, Fiat, Ford, Peugeot, Renault, Volkswagen, Honda, Mitsubishi, Toyota, Citroën, Nissan and Kia Motors were producing popular models of flex cars and light trucks. The adoption of ethanol flex fuel vehicles was so successful, that production of flex cars went from almost 40 thousand in 2003 to 1.7 million in 2007. This rapid adoption of the flex technology was facilitated by the fuel distribution infrastructure already in place, as around 27,000 filling stations countrywide were available by 1997 with at least one ethanol pump, a heritage of the Pró-Álcool program.

             In the United States, initial support to develop alternative fuels by the government was also a response to the first oil crisis, and some time later, as a goal to improve air quality. Also, liquid fuels were preferred over gaseous fuels not only because they have a better volumetric energy density but also because they were the most compatible fuels with existing distribution systems and engines, thus avoiding a big departure from the existing technologies and taking advantage of the vehicle and the refueling infrastructure. California led the search of sustainable alternatives with interest focused in methanol.

Ford Motor Company and other automakers responded to California's request for vehicles that run on methanol. In 1981, Ford delivered 40 dedicated methanol fuel (M100) Escorts to Los Angeles County, but only four refueling stations were installed. The biggest challenge in the development of alcohol vehicle technology was getting all of the fuel system materials compatible with the higher chemical reactivity of the fuel. Methanol was even more of a challenge than ethanol but much of the early experience gained with neat ethanol vehicle production in Brazil was transferable to methanol. The success of this small experimental fleet of M100s led California to request more of these vehicles, mainly for government fleets. In 1983, Ford built 582 M100 vehicles; 501 went to California, and the remaining to New Zealand, Sweden, Norway, United Kingdom, and Canada.

             As an answer to the lack of refueling infrastructure, Ford began development of a flexible-fuel vehicle in 1982, and between 1985 and 1992, 705 experimental FFVs were built and delivered to California and Canada, including the 1.6L Ford Escort, the 3.0L Taurus, and the 5.0L LTD Crown Victoria. These vehicles could operate on either gasoline or methanol with only one fuel system. Legislation was passed to encourage the US auto industry to begin production, which started in 1993 for the M85 FFVs at Ford. In 1996, a new FFV Ford Taurus was developed, with models fully capable of running on either methanol or ethanol blended with gasoline. This ethanol version of the Taurus became the first commercial production of an E85 FFV. The momentum of the FFV production programs at the American car companies continued, although by the end of the 1990s, the emphasis shifted to the FFV E85 version, as it is today.

Ethanol was preferred over methanol because there is a large support from the farming community, and thanks to the government's incentive programs and corn-based ethanol subsidies available at the time. Sweden also tested both the M85 and the E85 flexifuel vehicles, but due to agriculture policy, in the end emphasis was given to the ethanol flexifuel vehicles. Support for ethanol also comes from the fact that it is a biomass fuel, which addresses climate change concerns and greenhouse gas emissions, though nowadays these benefits are questioned and depend on the feedstock used for ethanol production and their indirect land use change impacts.

            The demand for ethanol fuel produced from field corn in the United States was stimulated by the discovery in the late 90s that methyl tertiary butyl ether (MTBE), an oxygenate additive in gasoline, was contaminating groundwater. Due to the risks of widespread and costly litigation, and because MTBE use in gasoline was banned in almost 20 states by 2006, the substitution of MTBE opened a new market for ethanol fuel. This demand shift for ethanol as an oxygenate additive took place at a time when oil prices were already significantly rising. By 2006, about 50 percent of the gasoline used in the U.S. contained ethanol at different proportions, and ethanol production grew so fast that the US became the world's top ethanol producer, overtaking Brazil in 2005. This shift also contributed to a sharp increase in the production and sale of E85 flex vehicles since 2002.

             Since 1998 a total of 15.1 million E85 flex-fuel vehicles had been sold or lease in the United States through December 2012. Of these, about 11 million flex-fuel cars and light trucks were still in operation as of early 2013, up from 7.3 million in 2008, 4.1 million in 2005, and 1.4 million on U.S roads in 2001. For the 2011 model year there are about 70 vehicles E85 capable, including sedans, vans, SUVs and pick-up trucks. Many of the models available in the market are trucks and sport-utility vehicles getting less than 20 mpg_-US (12 L/100 km; 24 mpg_-imp) when filled with gasoline. Actual consumption of E85 among flex-fuel vehicle owners is limited. Nevertheless, the U.S. Department of Energy estimated that in 2009 only 504,297 flex-fuel vehicles were regularly fueled with E85, and these were primarily fleet-operated vehicles. As a result, from all the ethanol fuel consumed in the country in 2009, only 1% was E85 consumed by flex-fuel vehicles.

Certain information for this article was sourced from Wikipedia.org.