Thursday, October 30, 2014

Ask Joe Mechanic - Air Bags Part 1


Even though airbags have been around for quite a number of years, they have undergone a number of changes in recent years.  Some other safety systems are dependent on the airbag system for their operation.  Therefore it is important to understand how they operate. It is also imperative for your own safety to know how they operate and to possibly dispel some of the myths about airbags.

            American John Hetrick and German Walter Linderer first patented airbags in 1951. Linderer’s system was deemed ineffective as it depended on compressed air either released by bumper contact or by manual release by the driver, but it inflated too slowly to provide any margin of safety. Hetrick however, was an industrial engineer and had also worked with torpedoes in World War II.  He put this knowledge to use in designing and building an operable airbag. He actually worked for one of the “Big Three” automakers at the time.  Even though airbags are now required standard safety equipment on every car, when he showed his invention to each of the Big Three, there was no interest in purchasing or using it in their cars. At that time, the automakers could not see any way that it would make their cars more saleable or increase their profits. Saftety was not considered that important then as it is today. After his patent expired in 1971, Ford experimented with it in a few cars.

            The first major breakthrough in airbag technology came in 1967 when Allen Breed developed an electromechanical airbag crash sensor, which would detonate a small charge of sodium azide. Ford, Chrysler and an Italian company were soon experimenting with variations of this. In the early 1970s, both Ford and GM offered airbags on government fleet vehicles. Oldsmobile offered a drivers airbag on their Toronado model, but it was dropped in 1977 for lack of interest. Part of the problem of acceptance at that time was the fact that seatbelt usage was approximately ten percent of the driving public. During this era, airbag manufacturers required that the drivers use their seatbelt at all times, so this meant that most people wanted nothing to do with it.

            In 1981, Mercedes Benz introduced an airbag system that integrated a seatbelt with a pretensioner that would tighten the belt to limit forward movement in the event of a frontal collision. This essentially became the first supplemental restraint system (SRS). In 1987, Porsche became the first manufacturer to offer standard driver and passenger airbags on the 944 Turbo and as an option on the other 944 models. In 1988, Chrysler became the first US automaker to offer standard driver’s airbags on its most popular models, followed a year later by its availability across its entire product line.

During the 1990s, airbags became more common in many different vehicles; especially after the US Transportation Efficiency Act of 1991 mandated that all passenger cars and light trucks built after September 1, 1998 must have driver and passenger front airbags as standard equipment. During the 2000s, side impact airbags became commonplace, first on high-end luxury cars, later on many medium-priced cars and then even on some entry-level models. In recent years, head curtain, knee and torso airbags have been installed on some vehicles.

            The early 2000s brought some changes in the front airbag systems. The first change was the second-generation airbags, which deployed with less force than the earlier bags, especially in lower speed collisions. The next innovation was integrating a sensor into the system, which determined when there was no one occupying the passenger seat or someone who weigh less than a predetermined weight and deactivated the passenger bag. This also resulted in lower repair costs as the passenger airbag and the dashboard cover did not have to be replaced.  There are some inherent limitations to airbags. First is the fact that airbags will not protect someone in the event of multiple impacts. Once an airbag deploys, it deflates quickly and then is rendered useless.

            A second even more dangerous and more common situation is called an underride collision. This takes place when an auto strikes the rear of a large delivery truck or tractor-trailer. The ICC bumper which is standard on most North American tractor trailers, will often break away when struck from behind. This means that the vehicle will go under the back of the truck, sometimes as far as the windshield or on rare occasion even further, resulting in serious injuries or even death by decapitation. The problem here is that the impact is not sufficient enough to set off the airbag until the vehicle could potentially be way under the truck, without the airbag having deployed. European trucks require a much stronger rear bumper, and many newer North American trucks have a better-built reinforcement system.  However, there is no requirement to retrofit the thousands of trucks on the road that are not reinforced.

            A third problem has recently surfaced and received a lot of press coverage due to a major recall of GM vehicles and now some other automobiles too. This is due to if the power to the airbag system is interrupted because of defective ignition switch or other factors, the airbags will not deploy in the event of a crash.  This loss of ignition also affects many other systems such as power steering and brakes and there is a high likelihood of a crash if the switch cuts out while the car is in motion.

            The final limitation or hazard of airbags is the risk of injury from airbag deployment if the front seat occupants are not wearing seatbelts and move toward the airbag at time of impact. Also, children or adults of small stature have a risk if seated too close to the airbag.  The people who place a rear-facing child seat in the front place the child at high risk of serious injury or death if the airbag deploys.  However, when you consider that between 1990 and 2000, the US National Highway Traffic Safety Administration estimates that airbags are directly responsible for saving approximately 6,400 lives as opposed to 175 fatalities caused by airbags (104 of those being children).

            Next week, we will examine how airbags operate. Some information for this column was sourced from Wikipedia.org.

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